AI scaner for sectional dimensions of aluminum profiles|Automated sectional dimension scanner

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AI scaner for sectional dimensions of aluminum profiles

Product Name:
AI scaner for sectional dimensions of aluminum profiles
Model No.:

Product Abstract:

AI scaner is equipped with high-precision aluminum profile dedicated inspection equipment, it comprehensively achieves automation of dimension and quality inspection on the production line to ensure the accuracy of measurement results. Measurement data is automatically archived into the database and can be directly integrated with enterprise ERP and MES systems, providing strong data support for production management and quality control.

Product Description: AI scaner for sectional dimensions of aluminum profiles

AI scaner is equipped with high-precision aluminum profile dedicated inspection equipment, it comprehensively achieves automation of dimension and quality inspection on the production line to ensure the accuracy of measurement results. Measurement data is automatically archived into the database and can be directly integrated with enterprise ERP and MES systems, providing strong data support for production management and quality control.

AI scaner is equipped with high-precision aluminum profile dedicated inspection equipment, it comprehensively achieves automation of dimension and quality inspection on the production line to ensure the accuracy of measurement results. Measurement data is automatically archived into the database and can be directly integrated with enterprise ERP and MES

systems, providing strong data support for production management and

quality control.

Advantage of scaner:

1.Import of Drawing Information completely

1.1 Batch Import of Drawings, Including Main Drawing, Dimension Information, Local Magnification Images, List Tolerances, Unspecified Wall Thickness, Unspecified Arcs, and Various Information in the Frame, All without Manual Programming.

1.2 Support for Multilingual Applications

Supports applications in Simplified Chinese, Traditional Chinese, English, Russian, and other languages, with the ability to switch between them seamlessly.

1.3 Automatic Measurement Output in 30 Seconds

Utilizes algorithms to analyze the imported product drawing information, quickly outputting measurement results for each dimension, and automatically determining qualified or unqualified status.

1.4 The software interface is simple and user-friendly

Specifically designed for the aluminum profile industry, the software is professionally developed with a simple and user-friendly functional hierarchy. Users can easily view measurement elements, considering various usage scenarios and methods.

1.5 Instantly view product deviation guidance for mold repairs

Real-time detection of deviations, and deformations between any part of the physical object and the design. Users can select positions by moving the mouse, and the software will automatically calculate deviation values during movement. The mold department can view the deviation analysis data on mobile or computer devices.

1.6 Integrated with both domestic and international tolerance standards

Integrated with both domestic and international tolerance standards. The software includes a wide range of tolerance standards, such as 5237 general, high precision, and ultra-high precision tolerance standards, 14846 general, high precision, and ultra-high precision tolerance standards, as well as common European, American, Japanese, and British tolerance standards.

1.7 Meets various positional tolerance measurements

The software offers functionality for measuring positional tolerances like straightness, roundness, profile tolerance, parallelism, perpendicularity, concentricity, positional tolerance, replacing traditional measurement tools like calipers and gauges.

1.8 Support simultaneous measurement of multiple workpieces

1.9 Comparative measurements of the same product model

The software can comprehensively compare measurements of the same product model from different suppliers, allowing for a visual understanding of the differences and deviation values among comparison objects.

1.10.Statistical Process Control (SPC) analysis

Conveniently calculate CPK/PPK/CK/PK values using built-in algorithms and generate SPC statistical charts.

1.11.Powerful report editing functionality

Customize inspection report styles with various formats, including Chinese and English, header information, measurement list information, color settings, etc. Reports can be exported in WORD, EXCEL, and PDF formats.

1.12.Instantly access reports on your mobile phone

Reports are stored online, allowing for real-time interactive access on multiple PCs, and supporting mobile access to reports via WeChat Mini Program.

2.AI MOLD FINDING-MATERIAL STAR

2.1 AI MOLD FINDING-MATERIAL STAR

By using graphic, image, and AI recognition algorithms, achieve real-time search and

retrieval of identical or similar product images and mold information, which can be

directly integrated with enterprise ERP and MES systems for real-time interaction

with the latest production status data.

Establish a structured digital product drawing database

Batch extract various data from product drawings based on different enterprise templates.

2.2 Automatically analyze the similarity based on algorithms and rank the results.

3.PROCESS AI DIFFICULTY ANALYSIS SOFTWARE

Product process Al difficulty analysis software intelligently analyzes various features of

section material, including symmetry, number of small grooves, number of cavities, offcenter cavities, maximum wall thickness ratio, cross-sectional area to perimeter ratio, cantilever etc. It calculates the corresponding difficulty coefficient based on enterprise process rules and automatically determines the product production difficulty level.

3.1 One-click intelligent product process feature analysis

Using AI algorithms to intelligently analyze various business features.

3.2 Automatically generate product process difficulty analysis reports

Automatically generate product process difficulty analysis reports

4.AUTOMATIC MARKING OF ALUMINUM PROFILE SECTIONS

Automatic dimension is an automated auxiliary tool for aluminum profile section

design, which intelligently adds detailed dimensions to product drawings through AI

algorithms and aluminum industry features. It automatically magnifies and

dimensions key areas, and accurately extracts and displays information for frame

calculation, changing the repetitive and inefficient work status of technical

personnel and saving manpower costs for aluminum enterprises.

4.1 One-click batch generation of dimensions for main views and detailed views

One-click generation of detailed dimensions for main views and detailed views based on AI algorithms and business characteristics.

4.2 Automatic extraction of information for product frames

Automatic filling of meter weight, outer diameter, perimeter, decorative line length, and other information within the frames.

5.REVERSE DESIGN OF ALUMINUM PROFILE SECTION

AI scan measuring instrument for cross-section sizes of profiles scans the workpiece

to obtains point cloud, fits it into lines and arcs through AI algorithm, then

automatically analyzes and intelligently constrains through business relationships,

directly converting it into the corresponding two-dimensional CAD drawings (dwg format) of the workpiece. This greatly enhances the efficiency of reverse design.

5.1 The point cloud automatically fits into lines and arcs

The fitting algorithm precisely converts smoothly connected line segments and arcs.

5.2 Automatically establishes benchmarks, intelligently constrains

Achieve precise design control of fillets and wall thickness.

6.ZOPEAK CLOUD

Establish a data bridge between aluminum profile companies and their downstream

partners, enabling direct sharing of mold drawings. This allows companies to access

and utilize existing mold data from aluminum profile companies in the early stages of

design, reducing new product development cycles, lowering mold opening costs, and

promoting efficient alignment between design and production.

6.1 Build a structured product gallery

Use intelligent recognition algorithms to systematically build a structured product image database

6.2 Share the product gallery

Selectively opens product drawing resources to downstream partners of aluminum profile companies.

6.3 Use the product gallery

AI comparison quickly finds the product drawing information of different aluminum profile companies, and automatically sorts it according to similarity

6.4 Usage analysis

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