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One-Stop Die Maintenance Solutions for Aluminum Extrusion: Save Costs, Extend Lifespan
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Why Your Aluminum Extrusion Dies Need Professional Care1. Common Challenges:- Corrosion from residual aluminum and caustic soda- Inconsistent die performance due to improper cleaning- High energy consumption and waste disposal fines2. Our Solution:A full lifecycle management system covering design, maintenance, recycling, and reassembly—everything you need to keep your dies in peak condition.Our Comprehensive Range of Machines1. Die Hot Shear & Ring Pusher Systems- Single-Sized Dies:- Semi-automatically cuts aluminum butts and separates die rings in the hot temperature condition.- Ideal for fixed-diameter extrusion presses.
- Multi-Sized Dies:- Adapts to varying die diameters (150–2000mm) and press capacities.- Integrated die ring pusher ensures seamless ejection without operator intervention.
2. Heavy-Duty Die Splitting Machines- Vertical Model (150–300mm): For medium-sized dies in construction and automotive applications.
- Horizontal Model (300–2000mm): Handles aerospace-grade heavy dies with safety covers for operator protection.
3. Automated Die Assembly & Polishing- Die Assembly Machine:- Reduces assembly time by 50% and minimizes physical damage.- Ensures precision alignment for consistent extrusion results.
- Polishing Machine:- Restores die surfaces to OEM specifications, extending lifespan and improving product quality.
4. Eco-Friendly Cleaning & Recycling- Aluminum Extrusion Die Cleaning System:- Removes residual aluminum by heating method.- Recycles 90% of wastewater through closed-loop technology.--Reduce the Alkiline using cost-
- Caustic Soda Recovery System:- Bayer hydrolysis process and reuses spent lye (90% recovery rate), slashing disposal costs by $35000.00+pf 10ton/day production run.--- Compliant with EU RoHS/WEEE standards.
5. Advanced Surface Treatment- Nitriding Furnace: Enhances die hardness (HV 1200+) for wear resistance.
- Sandblasting:Dry type sand blasting machineEfficiently cleans dies using abrasive media for surface preparation.
Wet type sand blasting machineMinimizes dust emissions and prevents thermal stress on sensitive die surfaces.
---Customer Success Stories> *"By implementing our die cleaning & caustic soda recycling system, according to one of Chinese customer feedback:at the year of 2022,aluminium hydroxide income is RMB 800000.00+Solid alkiline saving RMB 1400000.00+Total in one year:RMB 2200000.00+> —— China Aluminum Extrusion Manufacturer---Why Choose Us?✅ 20+ Years of Industry Experience✅ 30+ Global Clients✅ 24/7 Support: Engineer-led consulting and on-site training---How to Get Started1. Free Assessment: Request a cost-saving analysis for your current die maintenance processes.2. Custom Solutions: Our engineers will design a tailored system to meet your specific needs.3. Compliance Guarantee: Achieve zero environmental violations with our eco-friendly technologies.---ConclusionAt WOHAN Technology, we don’t just sell machines—we deliver proven results. By partnering with us, you’ll:- Minimize downtime and repair costs- Protect the environment through sustainable practices- Stay competitive in the global aluminum extrusion marketTransform your dies maintenance strategy today—your future profits depend on it!---Keywords- Aluminum extrusion die maintenance- One-stop die treatment solutions- Caustic soda recycling system- Aluminum extrusion dies repair services- Chinese aluminum extrusion machinery exporter
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