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Three Heads Double Rails Type Aluminum Profile Double Puller

Three Heads Double Rails Type Aluminum Profile  Double Puller

Product Abstract:

1. Consists of two sets of puller heads and a set of synchronous fly saw; 2. Simplify the production process and reduce the working cycle; 3. Equipment structure is simplified, flexible and lightweight; 4. Two sets of pullers with exact same function run alternately, it can increase the return speed and the puller speed 5. This equipment breaks through technology of the non-handover pulling, avoid the shocking marks and improve the production efficiency and yield
Product Description

Three Heads Double Rails Type Aluminum Profile Double Puller

Aluminum profile double puller is used for pulling and sawing aluminum profiles from aluminum extrusion press, controlled by Mitsubishi transducer; the pulling force value can be set based on extruded speed synchronously, the aluminum profile can be pulled out straightly and cooled down under the tension force, it can avoid the different length of aluminum profile and distortion, so that it can increase the finished rate of aluminum profile and surface quality.
Aluminum profile double puller consists of two sets of traction heads and one set of synchronous automatic run out saw. Compared with the double-track double-headed double puller, it simplifies the production process, reduces production cycle, simplifies the structure of the machine, and is flexible and lightweight. Two sets of pullers with exact same function run alternately, which greatly reduces the return speed, thus reducing equipment wear and is good for maintenance. This product breaks through the problems of one die-multiple cavities and one billet- multiple saw, thin material (light weight profiles) easy to deform, high-speed extrusion uncommon profiles, etc., which greatly improves the efficiency and yield of the product.
Above process is fully automated and controlled by PLC of the operating console and the main control cabinet.
 
Mode one: One log multiple cut for seam cutting. During the extrusion process of one log multiple cut, while aluminum extrusion press signal lights up and the run out saw cuts off the profile according to the specified length. When the extrusion completion signal appears, the seam is preferentially cut. The program will automatically calculate the position of the next cut.
Mode two: Multiple logs for one cut. 
This mode has one log for one cut, two logs for one cut, three logs for one cut…When setting this mode, the cutting method is to cut according to the log (billet quantity), After an aluminum billet extrusion completed, the puller controller is given an extrusion completion signal, and the completed aluminum billets is calculated by the signal. When the completed billets quantity reaches the set number of billets, the program will automatically calculate the position of the next cut, and start cutting when the calculated position is reached. The main process is the same as one billet multiple cut.
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